The 35kW 500L silicone kneading machine is specialized mixing equipment designed for processing silicone, mold glue, and other high-viscosity materials. This industrial-grade mixer delivers exceptional kneading performance for uniform material preparation.
Machine Overview
Working Principle
This kneading machine utilizes a pair of rotating Z-shaped or sigma-shaped blades that work in tandem to create powerful shearing effects. The blades thoroughly mix semi-dry, rubbery, and viscous plastic materials through cutting, extrusion, and crushing actions, ensuring complete material reaction and uniform mixing.
Structural Components
Kneading Section: Comprising cylinder body, paddle shafts, wall panels, and cylinder cover - the primary area for material processing
Base Frame: Provides structural support and equipment stability during operation
Hydraulic System: Operates cylinders for cover opening, cylinder tilting, and facilitates feeding, discharging, and maintenance
Transmission System: Includes motor, reducer, gears, with optional frequency converter for speed adjustment
Vacuum System: Removes air bubbles during mixing to enhance material quality
Control System: Offers manual and automatic operation modes with reliable monitoring capabilities
Applications
This versatile machine serves multiple industries including high-viscosity sealants, silicone rubber, neutral acid glass glue, fiber rubber, chewing gum, chocolate, clay, electronic silicone, battery slurry, and various plastic materials.
Temperature Control Options
Available with jacket, steam, oil heating, or water cooling systems. Smaller units typically feature jacket electric heating, while larger models utilize circulating heat transfer oil.
Discharging Methods
Multiple discharge options including hydraulic cylinder dumping, ball valve discharge, screw extrusion, and hydraulic flap discharge for flexible operation.
Key Advantages
Superior Mixing Performance
Uniform mixing through powerful shearing, extrusion, and folding actions
No dead-angle stirring ensures complete material consistency
Effective for both high-viscosity materials and multi-component formulations
High Efficiency Operation
Robust transmission system delivers stable power and speed
Large 500L capacity reduces feeding frequency and increases production throughput
Energy-efficient design minimizes power consumption
Wide Material Compatibility
Suitable for silicone, sealants, plastics, dyes, pharmaceuticals, and food products
Multiple heating and discharge configurations for diverse process requirements
Available in vacuum, pressure, and normal pressure configurations
User-Friendly Operation
Automated control systems for feeding, mixing, and discharging
Intuitive interface requires minimal operator training
Durable Construction
Constructed with SUS304 or SUS316L stainless steel for corrosion resistance
Premium components from reputable brands ensure reliable performance
Easy Maintenance
Modular design simplifies disassembly for cleaning and maintenance
Smooth surfaces prevent material adhesion and facilitate complete discharge
Maintenance Guidelines
Clean and lubricate all components after installation
Check belt tension, fasteners, and safety systems before operation
Install safety valves and pressure gauges when using steam heating
Regularly lubricate moving parts and inspect seals during operation