|
|
| Brand Name: | Beishun |
| Model Number: | XPL-800×800mm |
| MOQ: | 1set |
| Price: | 30000-50000USD |
| Packaging Details: | Wooden /Container |
| Payment Terms: | TT，L/C |
Double station flat vulcanizing mold press for the production of rubber seals and other rubber products
machine construction:
The double-station flat plate vulcanizer is a kind of equipment specially used for vulcanizing rubber products. Its manufacturing principle includes many aspects, from mechanical structure to the design and implementation of control system. The following is the manufacturing principle of the double-station flat plate vulcanizer:
Manufacturing principle
1. Mechanical structure
1.1 Frame and platform
Frame: welded or cast with high-strength steel, providing stable support and able to withstand high pressure and high temperature.
Working platform: two independent flat workbenches for placing molds and performing vulcanization operations. Each workbench is equipped with a heating and cooling system.
1.2 Hydraulic system
Hydraulic cylinder: used to provide the pressure required for vulcanization, and the pressure is transmitted through the
hydraulic pump and hydraulic cylinder.
Hydraulic pump: provides the power required by the hydraulic system to ensure that the hydraulic cylinder can work stably.
Control valve: adjusts the flow and pressure of the hydraulic oil to achieve precise control of the vulcanization pressure.
2. Heating and cooling system
2.1 Heating system
Heating plate: an electric heating element embedded in the working platform that can evenly heat the mold. Common heating methods include electric heating and steam heating.
Temperature sensor: monitors the temperature of the heating plate in real time and feeds back to the control system to adjust the heating power to ensure temperature stability.
2.2 Cooling system
Cooling pipe: The cooling pipe embedded in the working platform cools down the vulcanized rubber products through cooling water or coolant.
Cooling control: adjust the flow of coolant through the control valve to achieve precise temperature control.
3. Control system
3.1 PLC controller
Programmable logic controller (PLC): realizes the control of the entire vulcanization process, including the setting and monitoring of parameters such as temperature, pressure and time.
Human-machine interface (HMI): provides an intuitive operation interface for operators to set parameters and monitor the operating status of the equipment.
3.2 Sensor and feedback system
Pressure sensor: monitors the pressure of the hydraulic system and feeds back to the PLC for adjustment.
Temperature sensor: monitors the temperature of the heating plate and cooling system to ensure the accuracy of temperature control.
Time controller: set the vulcanization time according to the vulcanization process requirements and accurately control each vulcanization cycle.
4. Safety system
4.1 Safety protection device
Emergency stop button: In an emergency, the operator can press the emergency stop button to stop the machine immediately.
Overload protection: Prevent the equipment from running under overload conditions, protect the safety of the equipment and operators.
Safety door and guardrail: Prevent operators from entering dangerous areas by mistake, and ensure personal safety.
4.2 Safety standards
International safety standards: During the design and manufacturing of the equipment, relevant international safety standards are followed to ensure the safety and reliability of the equipment during use.
Summary
The manufacturing principle of the double-station flat plate vulcanizer combines mechanical engineering, hydraulic technology, heating and cooling control, and automatic control technology. Through precise mechanical design and advanced control systems, an efficient and precise vulcanization process is achieved, while ensuring the safety of operation and the durability of the equipment. The comprehensive application of these principles and technologies has made the double-station flat plate vulcanizer widely used in the production of rubber products.
Product parameter:
|
Type
|
XLP500×500×2
|
XLP600×600×2/4
|
XLP700×700×2
|
XLP750×850×2/4
|
XLP900×900×2Q
|
|
Total pressure (MN)
|
0.63
|
1.00
|
1.20
|
1.60
|
2.00
|
|
Plate distance(mm)
|
125
|
125
|
125
|
200
|
300
|
|
Working layer number
|
2
|
2-4
|
2
|
2-4
|
2
|
|
Unit area pressure of hot plate(Mpa)
|
2.52
|
2.77
|
2.45
|
2.51
|
2.47
|
|
Plunger stroke(mm)
|
250
|
250/400
|
250
|
400
|
400
|
|
Heating mode
|
electricity/steam
|
electricity/steam
|
steam
|
electricity/steam
|
steam
|
|
Main motor power (KW)
|
2.2
|
2.2
|
2.2
|
3
|
5.5
|
|
Overall dimension (L×W×H) (mm)
|
1750×600×1540
|
1880×720×1680
|
2000×850×1750
|
2250×1200×2200
|
1400×900×2400
|
|
Frame form
|
Post
|
Post
|
Post
|
Frame
|
Frame
|
Product advantage:
The double-station flat vulcanizer produced by Qingdao Beishun is a kind of equipment used for vulcanizing rubber products. It has two worktables and can perform two vulcanization operations at the same time. The following are some of the main advantages of the double-station flat vulcanizer:
Advantages
1. High production efficiency
Dual-station design: Two worktables can perform vulcanization operations at the same time, which greatly improves production efficiency and reduces waiting time.
Continuous production: After the vulcanization of one station is completed, the other station can start vulcanization immediately, realizing continuous production and further increasing output.
2. Precise control
Independent control system: Each station is equipped with an independent temperature, pressure and time control system, which can be accurately adjusted according to the requirements of different products to ensure the quality of vulcanization.
Multi-point temperature control: Multi-point temperature monitoring and control to ensure temperature uniformity during vulcanization and improve product consistency.
3. Flexible operation
Multiple modes: Different working modes can be selected according to production needs, such as single-station independent work or double-station simultaneous work, which can flexibly adapt to different production requirements.
Simple operation: Equipped with a user-friendly operation interface, the operation is simple and intuitive, reducing the difficulty of operation and training time.
4. Space saving
Compact design: The dual-station design realizes two vulcanization stations on the same equipment, saving space in the production workshop and suitable for production environments with limited space.
Integrated structure: The overall design of the equipment is compact, which reduces the equipment footprint and is convenient for installation and movement.
5. High reliability
High-quality materials: The key components are made of high-strength steel and wear-resistant materials to ensure long-term stable operation of the equipment under high temperature and high pressure environments.
Sturdy structure: The equipment has a sturdy structure, strong impact resistance, long service life and low maintenance cost.
6. High safety
Safety protection device: Equipped with multiple safety protection devices, such as overload protection, emergency stop button, etc., to ensure the safety of operators.
Compliance with safety standards: The design and manufacturing comply with international safety standards to ensure the safety and reliability of equipment operation.
7. Versatility
Wide range of application: Suitable for vulcanization processing of various rubber products, such as tires, seals, shock pads, etc.
Quick mold change: Modular design facilitates rapid mold replacement, reduces downtime and improves production efficiency.
8. Energy saving and environmental protection
Energy-saving design: adopt energy-saving heating system to reduce energy consumption and production costs.
Environmentally friendly materials: use environmentally friendly materials and processes to reduce exhaust gas and wastewater emissions, and be environmentally friendly.
The double-station flat vulcanizer has important application value in the production of rubber products through its advantages of high production efficiency, precise control, flexible operation, space saving, high reliability, high safety, versatility and energy saving and environmental protection. It can significantly improve production efficiency and product quality, while reducing production costs and maintenance costs. It is an ideal equipment in the production of modern rubber products.
Here is a comprehensive FAQ for a Double Station Flat Vulcanizing Machine:
A Double Station Flat Vulcanizing Machine is a specialized piece of equipment used for vulcanizing rubber products. It features two independent workstations, allowing simultaneous vulcanization processes to increase production efficiency.
This machine is widely used in the manufacturing of various rubber products, such as:
The machine operates by heating and applying pressure to rubber molds placed on two separate workstations. Each station has its own heating and pressure system, allowing for independent control of temperature, pressure, and vulcanization time to meet specific production requirements.
Consider the following factors:
A Double Station Flat Vulcanizing Machine is an essential tool in the rubber manufacturing industry, offering high efficiency, precise control, and operational flexibility. Understanding its operation, maintenance, and troubleshooting can help maximize productivity and ensure safe, reliable performance.
|
| Brand Name: | Beishun |
| Model Number: | XPL-800×800mm |
| MOQ: | 1set |
| Price: | 30000-50000USD |
| Packaging Details: | Wooden /Container |
| Payment Terms: | TT，L/C |
Double station flat vulcanizing mold press for the production of rubber seals and other rubber products
machine construction:
The double-station flat plate vulcanizer is a kind of equipment specially used for vulcanizing rubber products. Its manufacturing principle includes many aspects, from mechanical structure to the design and implementation of control system. The following is the manufacturing principle of the double-station flat plate vulcanizer:
Manufacturing principle
1. Mechanical structure
1.1 Frame and platform
Frame: welded or cast with high-strength steel, providing stable support and able to withstand high pressure and high temperature.
Working platform: two independent flat workbenches for placing molds and performing vulcanization operations. Each workbench is equipped with a heating and cooling system.
1.2 Hydraulic system
Hydraulic cylinder: used to provide the pressure required for vulcanization, and the pressure is transmitted through the
hydraulic pump and hydraulic cylinder.
Hydraulic pump: provides the power required by the hydraulic system to ensure that the hydraulic cylinder can work stably.
Control valve: adjusts the flow and pressure of the hydraulic oil to achieve precise control of the vulcanization pressure.
2. Heating and cooling system
2.1 Heating system
Heating plate: an electric heating element embedded in the working platform that can evenly heat the mold. Common heating methods include electric heating and steam heating.
Temperature sensor: monitors the temperature of the heating plate in real time and feeds back to the control system to adjust the heating power to ensure temperature stability.
2.2 Cooling system
Cooling pipe: The cooling pipe embedded in the working platform cools down the vulcanized rubber products through cooling water or coolant.
Cooling control: adjust the flow of coolant through the control valve to achieve precise temperature control.
3. Control system
3.1 PLC controller
Programmable logic controller (PLC): realizes the control of the entire vulcanization process, including the setting and monitoring of parameters such as temperature, pressure and time.
Human-machine interface (HMI): provides an intuitive operation interface for operators to set parameters and monitor the operating status of the equipment.
3.2 Sensor and feedback system
Pressure sensor: monitors the pressure of the hydraulic system and feeds back to the PLC for adjustment.
Temperature sensor: monitors the temperature of the heating plate and cooling system to ensure the accuracy of temperature control.
Time controller: set the vulcanization time according to the vulcanization process requirements and accurately control each vulcanization cycle.
4. Safety system
4.1 Safety protection device
Emergency stop button: In an emergency, the operator can press the emergency stop button to stop the machine immediately.
Overload protection: Prevent the equipment from running under overload conditions, protect the safety of the equipment and operators.
Safety door and guardrail: Prevent operators from entering dangerous areas by mistake, and ensure personal safety.
4.2 Safety standards
International safety standards: During the design and manufacturing of the equipment, relevant international safety standards are followed to ensure the safety and reliability of the equipment during use.
Summary
The manufacturing principle of the double-station flat plate vulcanizer combines mechanical engineering, hydraulic technology, heating and cooling control, and automatic control technology. Through precise mechanical design and advanced control systems, an efficient and precise vulcanization process is achieved, while ensuring the safety of operation and the durability of the equipment. The comprehensive application of these principles and technologies has made the double-station flat plate vulcanizer widely used in the production of rubber products.
Product parameter:
|
Type
|
XLP500×500×2
|
XLP600×600×2/4
|
XLP700×700×2
|
XLP750×850×2/4
|
XLP900×900×2Q
|
|
Total pressure (MN)
|
0.63
|
1.00
|
1.20
|
1.60
|
2.00
|
|
Plate distance(mm)
|
125
|
125
|
125
|
200
|
300
|
|
Working layer number
|
2
|
2-4
|
2
|
2-4
|
2
|
|
Unit area pressure of hot plate(Mpa)
|
2.52
|
2.77
|
2.45
|
2.51
|
2.47
|
|
Plunger stroke(mm)
|
250
|
250/400
|
250
|
400
|
400
|
|
Heating mode
|
electricity/steam
|
electricity/steam
|
steam
|
electricity/steam
|
steam
|
|
Main motor power (KW)
|
2.2
|
2.2
|
2.2
|
3
|
5.5
|
|
Overall dimension (L×W×H) (mm)
|
1750×600×1540
|
1880×720×1680
|
2000×850×1750
|
2250×1200×2200
|
1400×900×2400
|
|
Frame form
|
Post
|
Post
|
Post
|
Frame
|
Frame
|
Product advantage:
The double-station flat vulcanizer produced by Qingdao Beishun is a kind of equipment used for vulcanizing rubber products. It has two worktables and can perform two vulcanization operations at the same time. The following are some of the main advantages of the double-station flat vulcanizer:
Advantages
1. High production efficiency
Dual-station design: Two worktables can perform vulcanization operations at the same time, which greatly improves production efficiency and reduces waiting time.
Continuous production: After the vulcanization of one station is completed, the other station can start vulcanization immediately, realizing continuous production and further increasing output.
2. Precise control
Independent control system: Each station is equipped with an independent temperature, pressure and time control system, which can be accurately adjusted according to the requirements of different products to ensure the quality of vulcanization.
Multi-point temperature control: Multi-point temperature monitoring and control to ensure temperature uniformity during vulcanization and improve product consistency.
3. Flexible operation
Multiple modes: Different working modes can be selected according to production needs, such as single-station independent work or double-station simultaneous work, which can flexibly adapt to different production requirements.
Simple operation: Equipped with a user-friendly operation interface, the operation is simple and intuitive, reducing the difficulty of operation and training time.
4. Space saving
Compact design: The dual-station design realizes two vulcanization stations on the same equipment, saving space in the production workshop and suitable for production environments with limited space.
Integrated structure: The overall design of the equipment is compact, which reduces the equipment footprint and is convenient for installation and movement.
5. High reliability
High-quality materials: The key components are made of high-strength steel and wear-resistant materials to ensure long-term stable operation of the equipment under high temperature and high pressure environments.
Sturdy structure: The equipment has a sturdy structure, strong impact resistance, long service life and low maintenance cost.
6. High safety
Safety protection device: Equipped with multiple safety protection devices, such as overload protection, emergency stop button, etc., to ensure the safety of operators.
Compliance with safety standards: The design and manufacturing comply with international safety standards to ensure the safety and reliability of equipment operation.
7. Versatility
Wide range of application: Suitable for vulcanization processing of various rubber products, such as tires, seals, shock pads, etc.
Quick mold change: Modular design facilitates rapid mold replacement, reduces downtime and improves production efficiency.
8. Energy saving and environmental protection
Energy-saving design: adopt energy-saving heating system to reduce energy consumption and production costs.
Environmentally friendly materials: use environmentally friendly materials and processes to reduce exhaust gas and wastewater emissions, and be environmentally friendly.
The double-station flat vulcanizer has important application value in the production of rubber products through its advantages of high production efficiency, precise control, flexible operation, space saving, high reliability, high safety, versatility and energy saving and environmental protection. It can significantly improve production efficiency and product quality, while reducing production costs and maintenance costs. It is an ideal equipment in the production of modern rubber products.
Here is a comprehensive FAQ for a Double Station Flat Vulcanizing Machine:
A Double Station Flat Vulcanizing Machine is a specialized piece of equipment used for vulcanizing rubber products. It features two independent workstations, allowing simultaneous vulcanization processes to increase production efficiency.
This machine is widely used in the manufacturing of various rubber products, such as:
The machine operates by heating and applying pressure to rubber molds placed on two separate workstations. Each station has its own heating and pressure system, allowing for independent control of temperature, pressure, and vulcanization time to meet specific production requirements.
Consider the following factors:
A Double Station Flat Vulcanizing Machine is an essential tool in the rubber manufacturing industry, offering high efficiency, precise control, and operational flexibility. Understanding its operation, maintenance, and troubleshooting can help maximize productivity and ensure safe, reliable performance.
