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| Brand Name: | Beishun |
| Model Number: | 4-roller, 3-roller, 4-roller |
| MOQ: | 1pcs |
| Price: | 10000usd-150000usd |
| Payment Terms: | L/C, T/T |
200 Degree And Precise Control Electric 3 Roller Rubber Calender Machine For the production of rubber sheets
The rubber calender is a critical piece of equipment when it comes to processing rubber and plastic products. It is a highly precise and heavy-duty machine in rubber and plastic machinery. The following is an overview of the rubber calender's structural composition:
The heated mixed rubber is squeezed and stretched through the gap between two or more rollers that rotate relatively and are horizontally set, forming semi-finished products such as films. The molecular structure of the rubber changes, its plasticity is improved, and the thickness, width, and other dimensions of the rubber are precisely controlled. The rubber calender can be classified according to the number of rollers and its process use:
The parameter indicators, operating points, and maintenance of the rubber calender are as follows:
The rubber calender is a machine used in the production of various rubber products. It has several main features:
| Item | XY-2I()320 | XY-2I() 620 | XY-2I()1120A | XY-2I() 1500 | XY-2I() 1830 | XY-2I() 1730 | XY-2I() 2430 |
|---|---|---|---|---|---|---|---|
| Roll dia | 160 | 250 | 360 | 450 | 550 | 610 | 810 |
| Roll working length | 320 | 620 | 1120 | 1500 | 1830 | 1730 | 2430 |
| Roll ratio | 1:1 | 1:1 | 1:1 | 1:1 | 1:1.08 | 1:1 | 1:1 |
| Roll linear speed | r/min 7.79 | r/min 14.8 | r/min 3-20.2 | r/min 2.5-24.8 | r/min 2-18.7 | r/min 4-36 | r/min 2-20 |
| Adjusting nip range | 0-4.5 | 0-5.5 | 0-10 | 0-10 | 0-12 | 0-15 | 0.5-25 |
| Min.Calendering product thickness | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.5 |
| Calendering product width | 250 | 580 | 920 | 1250 | 1600 | 1500 | 2150 |
| Motor power | kW 5.5 | kW 15 | kW 37 | kW 45 | kW 75 | kW 90 | kW 160 |
| Overall dimensions | L mm 2200 | L mm 3100 | L mm 5400 | L mm 7113 | L mm 7420 | L mm 5987 | L mm 8690 |
| W mm 530 | W mm 770 | W mm 1542 | W mm 1595 | W mm 1760 | W mm 1860 | W mm 3139 | |
| H mm 1470 | H mm 1590 | H mm 1681 | H mm 2446 | H mm 2760 | H mm 2988 | H mm 4270 | |
| About weight | t ~1.2 | t ~3 | t ~14.5 | t ~22 | t ~24 | t ~30 | t ~62 |
| Item | XY-3I 630 | XY-3I 1120A | XY-3I 1400 | XY-3I 1500 | XY-3I 1730 | XY-3I 2130 | XY-3I 2430 |
|---|---|---|---|---|---|---|---|
| Roll diameter (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
| Roll working length (mm) | 630 | 1120 | 1400 | 1200(1500) | 1730 | 2130 | 2430 |
| Roll speed ratio | 1:1:1 | 1:1.42:1 | 1:1:1 | 0.733:1:1 0.733:1:0.733 |
1:1:1 1:1.383:1.383 1:1.383:1 |
1:1:1 1:1.5:1 |
1:1:1 1:1.4:1 |
| Middle-roll linear speed (m/min) | 7.97 | 7.0-21.06 | 8.8-26.39 | 8.36-25.08 | 5.4-54 | 8-50 | 2-20 |
| Adjusting nip range (mm) | 0-7 | 0-10 | 0-10 | 0-6 | 0-20 | 0-20 | 0.5-25 |
| Min.Calendering product thickness (mm) | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.15 | 0.5 |
| Calendering product width (mm) | 100-500 | 500-920 | 1200 | 1100(1400) | 1500 | 1900 | 2150 |
| Motor power (kw) | 7.5 | 40/13.3 | 55/18.3 | 75/25 | 132 | 185 | 220 |
| Overall dimensions (mm) | 2570×740×1500 | 5550×1640×2120 | 6500×1500×2440 | 7120(7420)×2200×2900 | 7010×3950×3730 | 7650×4560×4080 | |
| Weight (kg) | about4200 | about12750 | about26000 | about27000 | about52000 | about67000 |
</
| Item | XY-4I 630 | XY-4I 1120A | XY-4I 1400 | XY-4I 1500 | XY-4I 1730 | XY-4I 2130 | XY-4I 2430 |
|---|---|---|---|---|---|---|---|
| Roller dia (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
| Roller wording length (mm) | 630 | 1120 | 1400 | 1200(1500) | 1730 | 2130 | 2430 |
| Roller ratio | 1:1:1:1 | 0.73:1:1:0.73 | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 1:1.4:1.4:1.4 |
1:1.5:1.5:1 | 1:1.5:1.5:1 |
| Middle -roll linear speed (m/min) | 2.1-21 | 2-20.1 | 3-26.3 | 2.5-25 | 8-50 | 3-30 | 2-20 |
| Adjusting range (mm) | 0-10 | 0-10 | 0-10 | 0-6 | 20 | 0-20 | 0.5-25 |
Preparation before starting Before starting the calender, several preparations must be made. Firstly, the equipment must be thoroughly inspected to ensure that all components are in good condition and that there is no damage or looseness. This includes checking the rollers, transmission systems, spacing devices, and temperature control systems. Additionally, the surface of the roller must be clean and smooth. If there is any debris or damage, it must be cleaned and repaired before beginning production. Secondly, the materials to be calendered must be prepared properly. This includes ensuring that the rubber raw materials have been mixed accurately and uniformly, and that any auxiliary materials such as additives and fillers are of high quality and meet production needs. Lastly, all required parameters such as roller speed, roller spacing, and working temperature must be set based on the specifications and process requirements of the rubber products to be produced. Start-up operation Once all preparations are complete, the calender can be started. The transmission system must be turned on first, so that the roller can begin to rotate slowly. It is important to observe the roller for any abnormalities such as abnormal sounds or vibrations, and to stop the machine immediately if any issues arise. Next, the roller must be preheated using the temperature control system. The appropriate processing temperature depends on the type of rubber and process, and can range from 50℃ - 150℃. During the preheating process, the temperature must be monitored consistently to ensure that the temperature rise is stable and uniform. Calendering process operation During the calendering process, feeding the prepared rubber raw materials slowly and evenly is crucial for avoiding rubber accumulation and ensuring production efficiency. Close attention must also be paid to the molding of rubber products, such as thickness and width. The spacing between the rollers can be adjusted through the spacing device if needed to meet thickness requirements, while the uniformity of feeding can be checked to maintain proper width. Observing the flow of rubber between the rollers is also important to ensure even squeezing and stretching. Lastly, continuous quality monitoring is necessary to ensure that the appearance and dimensional accuracy of the calendered rubber products meet the standards. Any quality problems must be addressed immediately, with corresponding corrective measures such as adjusting process parameters or cleaning equipment. Shutdown operation When production is complete or needs to be suspended, several steps must be taken for a proper shutdown. Firstly, feeding the rollers must be stopped and the remaining rubber between them must be calendered until all the rollers are sent out. Secondly, the temperature control system must be turned off and the cooling function turned on to gradually cool down the roller to prevent damage. The transmission system of the calender must also be stopped and the equipment thoroughly cleaned to prepare for the next start-up.
Our Beishun Rubber Calender Machine allows for product customization services to meet your specific needs. Choose from our 4-roller, 3-roller, or 4-roller models to fit your rubber sheet manufacturing machine requirements. Our calender is made in QINGDAO, CHINA and is certified with CE, ISO, and SGS. We have a minimum order quantity of 1 piece and our prices range from 10000usd-150000usd. Delivery time is approximately 45 days and we accept payment through L/C or T/T. Our supply ability is 50 sets per year.
We offer an optional vacuum system for our rubber roller machinery, with roller speeds ranging from 0-20m/min. Our control system is operated by PLC and heating method is available in steam, oil, or electric options. Voltage options include 220V, 380V, or 440V. Our Inner tube calender is designed to provide you with the highest quality and customization options to meet your needs.
The Rubber Calender Machine will be packed securely in a wooden crate to ensure its safety during transportation. The machine will be covered with a protective layer to prevent any scratches or damages during transit. The packaging will also include an instruction manual and a warranty card for the customer's reference.
Shipping:
The Rubber Calender Machine will be shipped via a reliable courier service within 3-5 business days after the order is confirmed. The customer will be provided with a tracking number to monitor the shipment. Shipping charges will be calculated based on the delivery location and added to the total cost of the product. We ensure timely delivery of the product to the customer's doorstep.
Q: What is the brand name of the calender machine?
A: The brand name of the calender machine is Beishun.
Q: What are the different models of the calender machine available?
A: The calender machine is available in 4-roller, 3-roller, and 4-roller models.
Q: Where is the calender machine manufactured?
A: The calender machine is manufactured in QINGDAO, CHINA.
Q: What certifications does the calender machine have?
A: The calender machine has CE, ISO, and SGS certifications.
Q: What is the minimum order quantity for the calender machine?
A: The minimum order quantity for the calender machine is 1 piece.
Q: What is the price range for the calender machine?
A: The price range for the calender machine is between 10000 USD to 150000 USD.
Q: What is the delivery time for the calender machine?
A: The delivery time for the calender machine is 45 days.
Q: What payment terms are accepted for the calender machine?
A: The accepted payment terms for the calender machine are L/C and T/T.
Q: What is the supply ability for the calender machine?
A: The supply ability for the calender machine is 50 sets per year.
|
| Brand Name: | Beishun |
| Model Number: | 4-roller, 3-roller, 4-roller |
| MOQ: | 1pcs |
| Price: | 10000usd-150000usd |
| Payment Terms: | L/C, T/T |
200 Degree And Precise Control Electric 3 Roller Rubber Calender Machine For the production of rubber sheets
The rubber calender is a critical piece of equipment when it comes to processing rubber and plastic products. It is a highly precise and heavy-duty machine in rubber and plastic machinery. The following is an overview of the rubber calender's structural composition:
The heated mixed rubber is squeezed and stretched through the gap between two or more rollers that rotate relatively and are horizontally set, forming semi-finished products such as films. The molecular structure of the rubber changes, its plasticity is improved, and the thickness, width, and other dimensions of the rubber are precisely controlled. The rubber calender can be classified according to the number of rollers and its process use:
The parameter indicators, operating points, and maintenance of the rubber calender are as follows:
The rubber calender is a machine used in the production of various rubber products. It has several main features:
| Item | XY-2I()320 | XY-2I() 620 | XY-2I()1120A | XY-2I() 1500 | XY-2I() 1830 | XY-2I() 1730 | XY-2I() 2430 |
|---|---|---|---|---|---|---|---|
| Roll dia | 160 | 250 | 360 | 450 | 550 | 610 | 810 |
| Roll working length | 320 | 620 | 1120 | 1500 | 1830 | 1730 | 2430 |
| Roll ratio | 1:1 | 1:1 | 1:1 | 1:1 | 1:1.08 | 1:1 | 1:1 |
| Roll linear speed | r/min 7.79 | r/min 14.8 | r/min 3-20.2 | r/min 2.5-24.8 | r/min 2-18.7 | r/min 4-36 | r/min 2-20 |
| Adjusting nip range | 0-4.5 | 0-5.5 | 0-10 | 0-10 | 0-12 | 0-15 | 0.5-25 |
| Min.Calendering product thickness | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.5 |
| Calendering product width | 250 | 580 | 920 | 1250 | 1600 | 1500 | 2150 |
| Motor power | kW 5.5 | kW 15 | kW 37 | kW 45 | kW 75 | kW 90 | kW 160 |
| Overall dimensions | L mm 2200 | L mm 3100 | L mm 5400 | L mm 7113 | L mm 7420 | L mm 5987 | L mm 8690 |
| W mm 530 | W mm 770 | W mm 1542 | W mm 1595 | W mm 1760 | W mm 1860 | W mm 3139 | |
| H mm 1470 | H mm 1590 | H mm 1681 | H mm 2446 | H mm 2760 | H mm 2988 | H mm 4270 | |
| About weight | t ~1.2 | t ~3 | t ~14.5 | t ~22 | t ~24 | t ~30 | t ~62 |
| Item | XY-3I 630 | XY-3I 1120A | XY-3I 1400 | XY-3I 1500 | XY-3I 1730 | XY-3I 2130 | XY-3I 2430 |
|---|---|---|---|---|---|---|---|
| Roll diameter (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
| Roll working length (mm) | 630 | 1120 | 1400 | 1200(1500) | 1730 | 2130 | 2430 |
| Roll speed ratio | 1:1:1 | 1:1.42:1 | 1:1:1 | 0.733:1:1 0.733:1:0.733 |
1:1:1 1:1.383:1.383 1:1.383:1 |
1:1:1 1:1.5:1 |
1:1:1 1:1.4:1 |
| Middle-roll linear speed (m/min) | 7.97 | 7.0-21.06 | 8.8-26.39 | 8.36-25.08 | 5.4-54 | 8-50 | 2-20 |
| Adjusting nip range (mm) | 0-7 | 0-10 | 0-10 | 0-6 | 0-20 | 0-20 | 0.5-25 |
| Min.Calendering product thickness (mm) | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.15 | 0.5 |
| Calendering product width (mm) | 100-500 | 500-920 | 1200 | 1100(1400) | 1500 | 1900 | 2150 |
| Motor power (kw) | 7.5 | 40/13.3 | 55/18.3 | 75/25 | 132 | 185 | 220 |
| Overall dimensions (mm) | 2570×740×1500 | 5550×1640×2120 | 6500×1500×2440 | 7120(7420)×2200×2900 | 7010×3950×3730 | 7650×4560×4080 | |
| Weight (kg) | about4200 | about12750 | about26000 | about27000 | about52000 | about67000 |
</
| Item | XY-4I 630 | XY-4I 1120A | XY-4I 1400 | XY-4I 1500 | XY-4I 1730 | XY-4I 2130 | XY-4I 2430 |
|---|---|---|---|---|---|---|---|
| Roller dia (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
| Roller wording length (mm) | 630 | 1120 | 1400 | 1200(1500) | 1730 | 2130 | 2430 |
| Roller ratio | 1:1:1:1 | 0.73:1:1:0.73 | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 1:1.4:1.4:1.4 |
1:1.5:1.5:1 | 1:1.5:1.5:1 |
| Middle -roll linear speed (m/min) | 2.1-21 | 2-20.1 | 3-26.3 | 2.5-25 | 8-50 | 3-30 | 2-20 |
| Adjusting range (mm) | 0-10 | 0-10 | 0-10 | 0-6 | 20 | 0-20 | 0.5-25 |
Preparation before starting Before starting the calender, several preparations must be made. Firstly, the equipment must be thoroughly inspected to ensure that all components are in good condition and that there is no damage or looseness. This includes checking the rollers, transmission systems, spacing devices, and temperature control systems. Additionally, the surface of the roller must be clean and smooth. If there is any debris or damage, it must be cleaned and repaired before beginning production. Secondly, the materials to be calendered must be prepared properly. This includes ensuring that the rubber raw materials have been mixed accurately and uniformly, and that any auxiliary materials such as additives and fillers are of high quality and meet production needs. Lastly, all required parameters such as roller speed, roller spacing, and working temperature must be set based on the specifications and process requirements of the rubber products to be produced. Start-up operation Once all preparations are complete, the calender can be started. The transmission system must be turned on first, so that the roller can begin to rotate slowly. It is important to observe the roller for any abnormalities such as abnormal sounds or vibrations, and to stop the machine immediately if any issues arise. Next, the roller must be preheated using the temperature control system. The appropriate processing temperature depends on the type of rubber and process, and can range from 50℃ - 150℃. During the preheating process, the temperature must be monitored consistently to ensure that the temperature rise is stable and uniform. Calendering process operation During the calendering process, feeding the prepared rubber raw materials slowly and evenly is crucial for avoiding rubber accumulation and ensuring production efficiency. Close attention must also be paid to the molding of rubber products, such as thickness and width. The spacing between the rollers can be adjusted through the spacing device if needed to meet thickness requirements, while the uniformity of feeding can be checked to maintain proper width. Observing the flow of rubber between the rollers is also important to ensure even squeezing and stretching. Lastly, continuous quality monitoring is necessary to ensure that the appearance and dimensional accuracy of the calendered rubber products meet the standards. Any quality problems must be addressed immediately, with corresponding corrective measures such as adjusting process parameters or cleaning equipment. Shutdown operation When production is complete or needs to be suspended, several steps must be taken for a proper shutdown. Firstly, feeding the rollers must be stopped and the remaining rubber between them must be calendered until all the rollers are sent out. Secondly, the temperature control system must be turned off and the cooling function turned on to gradually cool down the roller to prevent damage. The transmission system of the calender must also be stopped and the equipment thoroughly cleaned to prepare for the next start-up.
Our Beishun Rubber Calender Machine allows for product customization services to meet your specific needs. Choose from our 4-roller, 3-roller, or 4-roller models to fit your rubber sheet manufacturing machine requirements. Our calender is made in QINGDAO, CHINA and is certified with CE, ISO, and SGS. We have a minimum order quantity of 1 piece and our prices range from 10000usd-150000usd. Delivery time is approximately 45 days and we accept payment through L/C or T/T. Our supply ability is 50 sets per year.
We offer an optional vacuum system for our rubber roller machinery, with roller speeds ranging from 0-20m/min. Our control system is operated by PLC and heating method is available in steam, oil, or electric options. Voltage options include 220V, 380V, or 440V. Our Inner tube calender is designed to provide you with the highest quality and customization options to meet your needs.
The Rubber Calender Machine will be packed securely in a wooden crate to ensure its safety during transportation. The machine will be covered with a protective layer to prevent any scratches or damages during transit. The packaging will also include an instruction manual and a warranty card for the customer's reference.
Shipping:
The Rubber Calender Machine will be shipped via a reliable courier service within 3-5 business days after the order is confirmed. The customer will be provided with a tracking number to monitor the shipment. Shipping charges will be calculated based on the delivery location and added to the total cost of the product. We ensure timely delivery of the product to the customer's doorstep.
Q: What is the brand name of the calender machine?
A: The brand name of the calender machine is Beishun.
Q: What are the different models of the calender machine available?
A: The calender machine is available in 4-roller, 3-roller, and 4-roller models.
Q: Where is the calender machine manufactured?
A: The calender machine is manufactured in QINGDAO, CHINA.
Q: What certifications does the calender machine have?
A: The calender machine has CE, ISO, and SGS certifications.
Q: What is the minimum order quantity for the calender machine?
A: The minimum order quantity for the calender machine is 1 piece.
Q: What is the price range for the calender machine?
A: The price range for the calender machine is between 10000 USD to 150000 USD.
Q: What is the delivery time for the calender machine?
A: The delivery time for the calender machine is 45 days.
Q: What payment terms are accepted for the calender machine?
A: The accepted payment terms for the calender machine are L/C and T/T.
Q: What is the supply ability for the calender machine?
A: The supply ability for the calender machine is 50 sets per year.
