10 Inch Rubber Open Mill With Electric Pitch Adjustment For Small Scale Production
The 10-Inch Rubber Open Mill with Electric Pitch Adjustment is specifically designed for small-scale production operations in the rubber processing industry.
Product Overview
This essential rubber mixing equipment features two 10-inch diameter rollers constructed from high-quality alloy steel or chilled cast iron. The rollers are engineered with high surface hardness and superior wear resistance to ensure long service life and maintain mixing precision throughout operations.
Working Mechanism
The mill operates through two primary mechanical actions:
Shearing Force: Counter-rotating rollers generate powerful shearing forces that break rubber polymer chains, enabling optimal dispersion of additives like carbon black, fillers, and chemicals for improved tensile strength and abrasion resistance.
Compression and Kneading: Applied pressure eliminates air bubbles and moisture while the continuous folding and turning action thoroughly blends rubber components with plasticizers and antioxidants to enhance flexibility and durability.
Key Components & Functions
Roller Adjustment System: Electric pitch adjustment allows precise control of roller spacing to accommodate different rubber formulations and produce varying sheet thicknesses.
Drive System: Electric motor, reducer, and couplings provide controlled rotational power with adjustable speed and torque for optimal mixing conditions.
Temperature Control System: Advanced models include heating/cooling mechanisms to maintain consistent roller temperatures, preventing premature cross-linking in thermosensitive rubber materials.
Industrial Applications
Automotive Industry: Production of tires, hoses, seals, and other rubber components through precise blending of natural/synthetic rubber with vulcanizing agents and reinforcing fillers.
Industrial Rubber Goods: Manufacturing of conveyor belts, gaskets, vibration-damping mounts, and other products requiring consistent compound homogeneity for specific performance requirements.