55L Mixing Capacity Hydraulic Rubber Kneader Machine with PLC Control for Efficient Rubber Processing

The Dual Rotor Single Hydraulic Pressure Rubber Kneading Machine is an essential industrial equipment designed for mixing and kneading rubber compounds with various additives to achieve homogeneous mixtures. The hydraulic pressure system ensures efficient and effective kneading of rubber materials.

Rubber and additives are loaded into the mixing chamber where two counter-rotating rotors cut, fold, and knead the material. The helical or serrated rotor design creates complex flow patterns essential for additive dispersion and rubber agglomerate breakdown.

The single hydraulic system exerts downward force through a ram, improving contact between components and enhancing shearing action. This pressure ensures uniform dispersion of fillers like carbon black and chemicals throughout the rubber matrix.

Constructed from high-strength steel with non-stick coatings, the chamber features temperature control systems and capacities ranging from liters to hundreds of liters.

Made from wear-resistant alloy steel with helical or lobe-shaped designs, the rotors are driven by electric motors through gearboxes for precise speed control.

Comprising pumps, reservoirs, cylinders, valves, and sensors, this system provides controlled pressure and ram movement for optimal kneading performance.

Modern touch-screen interfaces allow operators to adjust rotor speed, hydraulic pressure, and mixing time, with integrated safety features including emergency stops and overload protection.

• Efficient kneading with reduced processing time
• High-quality homogeneous mixtures with consistent properties
• Versatile handling of various rubber materials and additives

• Tire manufacturing for tread, sidewall, and carcass compounds
• Rubber hose production requiring flexibility and chemical resistance
• Seal and gasket manufacturing for effective sealing performance