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| Brand Name: | BeiShun |
| Model Number: | XGPL-600 |
| MOQ: | 1 set |
| Price: | Negotiable |
| Packaging Details: | Wooden box /Container |
| Payment Terms: | L/C, T/T, Western Union |
Intelligent Cold Water Circulation Roller Cooling Machine Can Be Used For Cooling Rubber Film And EVA Materials
Roller rubber sheet cooler is a key equipment used in the rubber industry to cool the rubber sheet after calendering or extrusion. Its main function is to quickly cool down and shape the high-temperature rubber sheet through the cooling roller to prevent adhesion and ensure product quality. The following is a detailed introduction to the equipment:
1. Structure and composition
Cooling roller: The core component is usually a metal (stainless steel or cast iron) roller with a larger diameter, with cooling water (or chilled water) flowing inside, and the surface is polished or chrome-plated to ensure smooth rubber sheet.
Conveying system: including feeding conveyor belt, discharging rack or stacking device to achieve continuous conveying and stacking of rubber sheets.
Drive device: The motor reducer drives the roller to rotate, and the speed can be adjusted to match the production line speed.
Auxiliary system:
Spray or air cooling device: Some equipment is equipped with auxiliary cooling system.
Peeling device: Prevents the film from sticking to the roller (such as a scraper or air knife).
Tension control: Keep the film running smoothly.
2. Working Principle
The high-temperature film (usually from a calender or extruder) contacts the rotating cooling roller, and transfers heat to the internally circulating cooling water through heat conduction, so that the film temperature drops from above 100°C to room temperature (about 30-50°C). The cooled film enters the next process after trimming, cutting or winding.
3. Key parameters
Number of rollers: single roller, double roller or multi-roller (to improve cooling efficiency).
Cooling temperature: adjust the water temperature according to the type of rubber (usually 10-25°C).
Line speed: synchronized with the production line, generally 5-50 meters/minute.
Roller width: adapted to the film width (commonly 1.5-2.5 meters).
4. Application scenarios
Tire industry: cooling semi-finished products such as treads and cord rubber.
Rubber products: cooling of conveyor belts, sealing strips, soles and other films.
Special rubber: precision cooling of silicone rubber and fluororubber.
5. Selection and maintenance points
Selection:
Select the size and quantity of rollers according to the production capacity (output).
Consider the characteristics of the rubber compound (such as high temperature resistance and viscosity).
Automation requirements (such as linkage control and online detection).
Maintenance:
Clean the roller surface regularly to prevent rubber residue.
Check whether the cooling water circuit is blocked or leaking.
Lubricate the bearings to ensure smooth rotation of the roller.
6. Common problems and solutions
Film sticking to the roller: Check whether the roller surface temperature is too high or the surface finish is insufficient.
Uneven cooling: Adjust the water volume or check the internal flow channel design of the roller.
Deformation or shrinkage: Optimize the cooling rate to avoid excessive temperature difference.
7. Development trend
Energy-saving design: waste heat recovery, efficient heat exchange structure.
Intelligent: integrated temperature sensor, automatic adjustment system.
Multifunctional: Combined with online thickness measurement, defect detection and other functions.
If more specific parameters or details of a certain brand of equipment are required, further explanation can be provided!
Technical parameter of XGPL-600
| Item | XGPL-600~700 | XGPL-800~1000 |
| Suitable rubber sheet size | (4-12)x600~700 | (4-12)x800~1000 |
| Max. line speed of front access conveyor belt | 31m/min | 36m/min |
| Max. line speed of hanging rod | 0.7-4.2m/min | 0.6-4.2m/min |
| Axial fan | 0.37kw 5760m³/min | 0.37kw 5760m³/min |
| Swing rubber range and frequency | 1.2m 10-16times/min | 1.2m 10-16times/min |
| Rubber sheet temperature after cooling | ≤ room temperature +5ºC | ≤ room temperature +5ºC |
| Speed adjustment control method | Inverter control | Inverter control |
Application Industry:
Roller rubber sheet cooling machine is a special equipment for cooling and curing thermoplastic materials (such as rubber, plastic, etc.). It mainly realizes rapid cooling and shaping of materials through the rotation of rollers and cooling water circulation system. Its application industries mainly include the following fields:
1. Rubber industry
Tire manufacturing: used to cool vulcanized tire rubber, tread rubber, sidewall rubber, etc. to ensure dimensional stability and physical properties.
Rubber products: such as cooling of rubber sheets in the production of conveyor belts, sealing strips, hoses, soles, etc.
Recycled rubber processing: cooling calendered rubber sheets of recycled rubber.
2. Plastic industry
Plastic sheet/film: cooling extruded PVC, PE, PP and other plastic sheets or films.
Modified plastics: cooling and shaping after filling, blending and other processes.
3. Adhesives and composite materials
Tape/film production: such as cooling and shaping of double-sided adhesives and waterproof rolls.
Fiber-reinforced materials: cooling pre-impregnated films of composite materials.
4. Other special materials
Asphalt waterproofing roll: Cooling the roll after coating with asphalt.
Wire and cable: Cooling treatment of some insulating materials.
Main functional advantages
Improve production efficiency: Continuous cooling, replacing the time-consuming problem of natural cooling.
Stabilize product quality: Avoid material deformation or internal stress accumulation.
Energy saving and environmental protection: Reduce energy consumption through the circulating water system.
Equipment variants
Depending on the needs of different industries, the roller cooler may be equipped with additional functions, such as:
Anti-stick coating (for rubber).
Multi-roller synchronization system (for high-precision plastic film).
Air cooling assistance (for high-thickness materials).
In short, the roller film cooler is an indispensable post-process equipment in rubber and plastic processing, and is suitable for any production scenario of thermoplastic materials that require rapid cooling and shaping.
|
|
| Brand Name: | BeiShun |
| Model Number: | XGPL-600 |
| MOQ: | 1 set |
| Price: | Negotiable |
| Packaging Details: | Wooden box /Container |
| Payment Terms: | L/C, T/T, Western Union |
Intelligent Cold Water Circulation Roller Cooling Machine Can Be Used For Cooling Rubber Film And EVA Materials
Roller rubber sheet cooler is a key equipment used in the rubber industry to cool the rubber sheet after calendering or extrusion. Its main function is to quickly cool down and shape the high-temperature rubber sheet through the cooling roller to prevent adhesion and ensure product quality. The following is a detailed introduction to the equipment:
1. Structure and composition
Cooling roller: The core component is usually a metal (stainless steel or cast iron) roller with a larger diameter, with cooling water (or chilled water) flowing inside, and the surface is polished or chrome-plated to ensure smooth rubber sheet.
Conveying system: including feeding conveyor belt, discharging rack or stacking device to achieve continuous conveying and stacking of rubber sheets.
Drive device: The motor reducer drives the roller to rotate, and the speed can be adjusted to match the production line speed.
Auxiliary system:
Spray or air cooling device: Some equipment is equipped with auxiliary cooling system.
Peeling device: Prevents the film from sticking to the roller (such as a scraper or air knife).
Tension control: Keep the film running smoothly.
2. Working Principle
The high-temperature film (usually from a calender or extruder) contacts the rotating cooling roller, and transfers heat to the internally circulating cooling water through heat conduction, so that the film temperature drops from above 100°C to room temperature (about 30-50°C). The cooled film enters the next process after trimming, cutting or winding.
3. Key parameters
Number of rollers: single roller, double roller or multi-roller (to improve cooling efficiency).
Cooling temperature: adjust the water temperature according to the type of rubber (usually 10-25°C).
Line speed: synchronized with the production line, generally 5-50 meters/minute.
Roller width: adapted to the film width (commonly 1.5-2.5 meters).
4. Application scenarios
Tire industry: cooling semi-finished products such as treads and cord rubber.
Rubber products: cooling of conveyor belts, sealing strips, soles and other films.
Special rubber: precision cooling of silicone rubber and fluororubber.
5. Selection and maintenance points
Selection:
Select the size and quantity of rollers according to the production capacity (output).
Consider the characteristics of the rubber compound (such as high temperature resistance and viscosity).
Automation requirements (such as linkage control and online detection).
Maintenance:
Clean the roller surface regularly to prevent rubber residue.
Check whether the cooling water circuit is blocked or leaking.
Lubricate the bearings to ensure smooth rotation of the roller.
6. Common problems and solutions
Film sticking to the roller: Check whether the roller surface temperature is too high or the surface finish is insufficient.
Uneven cooling: Adjust the water volume or check the internal flow channel design of the roller.
Deformation or shrinkage: Optimize the cooling rate to avoid excessive temperature difference.
7. Development trend
Energy-saving design: waste heat recovery, efficient heat exchange structure.
Intelligent: integrated temperature sensor, automatic adjustment system.
Multifunctional: Combined with online thickness measurement, defect detection and other functions.
If more specific parameters or details of a certain brand of equipment are required, further explanation can be provided!
Technical parameter of XGPL-600
| Item | XGPL-600~700 | XGPL-800~1000 |
| Suitable rubber sheet size | (4-12)x600~700 | (4-12)x800~1000 |
| Max. line speed of front access conveyor belt | 31m/min | 36m/min |
| Max. line speed of hanging rod | 0.7-4.2m/min | 0.6-4.2m/min |
| Axial fan | 0.37kw 5760m³/min | 0.37kw 5760m³/min |
| Swing rubber range and frequency | 1.2m 10-16times/min | 1.2m 10-16times/min |
| Rubber sheet temperature after cooling | ≤ room temperature +5ºC | ≤ room temperature +5ºC |
| Speed adjustment control method | Inverter control | Inverter control |
Application Industry:
Roller rubber sheet cooling machine is a special equipment for cooling and curing thermoplastic materials (such as rubber, plastic, etc.). It mainly realizes rapid cooling and shaping of materials through the rotation of rollers and cooling water circulation system. Its application industries mainly include the following fields:
1. Rubber industry
Tire manufacturing: used to cool vulcanized tire rubber, tread rubber, sidewall rubber, etc. to ensure dimensional stability and physical properties.
Rubber products: such as cooling of rubber sheets in the production of conveyor belts, sealing strips, hoses, soles, etc.
Recycled rubber processing: cooling calendered rubber sheets of recycled rubber.
2. Plastic industry
Plastic sheet/film: cooling extruded PVC, PE, PP and other plastic sheets or films.
Modified plastics: cooling and shaping after filling, blending and other processes.
3. Adhesives and composite materials
Tape/film production: such as cooling and shaping of double-sided adhesives and waterproof rolls.
Fiber-reinforced materials: cooling pre-impregnated films of composite materials.
4. Other special materials
Asphalt waterproofing roll: Cooling the roll after coating with asphalt.
Wire and cable: Cooling treatment of some insulating materials.
Main functional advantages
Improve production efficiency: Continuous cooling, replacing the time-consuming problem of natural cooling.
Stabilize product quality: Avoid material deformation or internal stress accumulation.
Energy saving and environmental protection: Reduce energy consumption through the circulating water system.
Equipment variants
Depending on the needs of different industries, the roller cooler may be equipped with additional functions, such as:
Anti-stick coating (for rubber).
Multi-roller synchronization system (for high-precision plastic film).
Air cooling assistance (for high-thickness materials).
In short, the roller film cooler is an indispensable post-process equipment in rubber and plastic processing, and is suitable for any production scenario of thermoplastic materials that require rapid cooling and shaping.
