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A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication.

Brand Name:	Beishun
Model Number:	XLB-3000×800/10.0MN
MOQ:	1set
Price:	Negotiable
Payment Terms:	L/C,T/T
Supply Ability:	10sets/45day

Detail Information

Product Description

Detail Information

Place of Origin:

Qingdao

Certification:

ISO9001/CE

Roller Type:

I Type, F Type (Reverse L), S Type

Machinetype:

Calendering Equipment

Work Length:

1500mm

Rollerdiameter:

Varies, Commonly 300mm To 1000mm

Port:

Qingdao

Power:

Electric

Workingspeed:

1 To 15 Meters Per Minute

Calendar Machine:

Two Roll Calender Machine

Showroom Location:

None

Voltage:

380V / 50Hz (customizable)

Material:

Carbon Steel/Stainless Steel

Colour:

All

Number Of Rollers:

Four

Energy Consumption:

1 / 3 Of Installed Capacity

Rollermaterial:

High-quality Steel With Chrome Plating

Packaging Details:

wooden box

Highlight:

PLC-controlled rubber calender machine

automated rubber conveyor belt calendering line

precision four-roll rubber sheet prefabrication

Product Description

Fully Automated Four-Roll Calendering Line

A precision-controlled PLC-based calendering system designed for high-volume production of rubber conveyor belts and rubber sheet prefabrication with exceptional thickness tolerance and automation.

System Overview

This industrial calendering line represents advanced manufacturing technology for rubber processing, combining four-roll precision with comprehensive PLC automation for superior product quality and production efficiency.

Key Components

Four-Roll Calender: Configured in S, Z, or inverted L arrangement for simultaneous top and bottom fabric coating in single-pass operation
PLC Control System: Centralized automation managing roll synchronization, nip adjustment, temperature control, and safety circuits
Precision Thickness Control: Real-time monitoring with beta ray or laser gauges maintaining tolerances within ±0.05mm
Automated Compensation: Integrated roll bending and crossing systems to counteract deflection and ensure uniform pressure distribution

Conveyor Belt Manufacturing Applications

Specifically engineered for the critical processes in conveyor belt production:

Frictioning: Forcing rubber compound into fabric weave to create strong mechanical bonds
Skimming: Applying precise rubber layers to fabric surfaces for inter-ply adhesion
Dual-side Coating: Simultaneous top and bottom fabric treatment doubling production efficiency

Technical Advantages

Feature	Benefit
Independently Driven Rolls	Servo/vector motors with PLC-controlled speed ratios for optimal frictioning performance
Hydraulic Roll Positioning	Precision adjustment to 0.01mm accuracy for consistent thickness control
Temperature Control Systems	Circulating water/oil systems maintaining ±1°C roll temperature for uniform viscosity
Automated Line Integration	Synchronized operation with unwind stands, splicing tables, cooling drums, and take-up systems

Rubber Sheet Prefabrication

For high-quality rubber sheet production, the four-roll configuration delivers superior material properties:

Enhanced directional orientation of polymer molecules and fillers
Reduced air entrapment for higher tensile strength
Critical thickness consistency for building uniform green belt plies
Optimal material preparation for vulcanization processes

This four-roll PLC calendering line represents the industry standard for high-precision conveyor belt manufacturing and rubber sheet production, offering superior automation, quality control, and production throughput compared to traditional three-roll systems.

Tags:

Rubber Vulcanizing Press Machine

Rubber Mixing Mill Machine

Batch Off Rubber Cooling Machine

Motorcycle Tyre Making Machine

Rubber Kneader Machine

Rubber Calender Machine

Rubber Extruder Machine

Waste Tyre Recycling Machine

Rubber Making Machine

Rubber Cutting Machine

Conveyor Belt Vulcanizing Machine

Rubber Machine Parts

Rubber Vulcanizing Press Machine

Rubber Mixing Mill Machine

Batch Off Rubber Cooling Machine

Motorcycle Tyre Making Machine

Rubber Kneader Machine

Rubber Calender Machine

Rubber Extruder Machine

Waste Tyre Recycling Machine

Rubber Making Machine

Rubber Cutting Machine

Conveyor Belt Vulcanizing Machine

Rubber Machine Parts

products details

A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication.

A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication.

PLC-controlled rubber calender machine

automated rubber conveyor belt calendering line

precision four-roll rubber sheet prefabrication

4 roll calender machine

3 roll calender machine

rubber calender

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