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Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length

Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length

Brand Name: Beishun
Model Number: XY-2I360×1200
MOQ: 1set
Price: Negotiable
Packaging Details: 20GP
Payment Terms: T/T,L/C
Detail Information
Place of Origin:
Qingdao
Certification:
ISO/CE
Cylinder Diameter:
360mm
Customized Services:
Support Customization
Warranty:
3 Years
Power:
Electric
Rollerlength:
1000mm To 3000mm
Rollerdiameter:
200mm To 600mm
Rollersurface:
Smooth Or Patterned
Controlsystem:
PLC Or Manual Control
Roller Diameter:
200-400mm Or Customized
Calendar Machine:
Two Roll Calender Machine
Dimensions:
Varies Depending On Model, Approx. 3000mm X 1500mm X 2000mm
Color:
Customization
About Weight:
4.8t-126t
Roller Working Length:
630(mm)
Colour:
All
Supply Ability:
20sets/month
Highlight:

360mm Cylinder Diameter Rubber Calender Machine

,

3 Years Warranty Two Roll Calender Machine

,

1000mm to 3000mm Roller Length Double-Roll Rubber Sheet Calender

Product Description
Double-Roll Rubber Sheet Calender

A double-roll calender is a precision machine used in rubber and plastics manufacturing to produce continuous sheets of material with uniform thickness. It features two massive, counter-rotating rolls that process raw rubber compound into smooth, consistent sheets through controlled pressure and shear forces.

Key Components
  • Rolls (Bowls): Precision-machined chilled cast iron cylinders with temperature control capabilities
  • Frame: Heavy-duty structure designed to withstand operational forces
  • Nip Adjustment Mechanism: Hydraulic or electromechanical system for precise gap control
  • Drive System: Powerful motor and gearbox for synchronized roll rotation
  • Auxiliary Equipment: Includes feed conveyors, stock blenders, cooling trains, and wind-up units
Operational Process
  1. Preparation: Rubber compound is pre-warmed and homogenized
  2. Feeding: Material is introduced into the nip between rolls
  3. Calendering: Pressure, shear, and heat transform rubber into uniform sheets
  4. Take-off: Sheet is removed from calender rolls
  5. Cooling: Sheet passes through cooling system to set dimensions
  6. Winding: Finished product is collected in roll form
Performance Characteristics
Advantages Disadvantages
High production speed for large volumes Limited precision compared to 4-roll calenders
Excellent surface finish quality Potential sheet crown effect requiring correction
Simpler design with lower maintenance costs Limited to basic sheeting applications
Comparison with Other Calender Types

Two-Roll Mill: Primarily for mixing and warming, with different roll speeds

Three-Roll Calender: Offers better control and gauge uniformity

Four-Roll Calender: Advanced configuration for precision sheeting and fabric coating

Common Applications
  • Rubber mats and flooring production
  • Gasket and seal manufacturing
  • Industrial rubber sheet production
  • Packing sheet fabrication
  • Intermediate sheets for molding processes
Operational Considerations
  • Precise temperature control for material consistency
  • Accurate parallel nip adjustment across roll width
  • Roll bending compensation for uniform thickness
  • Controlled rubber feed quantity into nip
Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length 0

The double-roll rubber sheet calender is a fundamental industrial machine for efficient, continuous rubber sheet production. While less versatile than more complex calenders, its robust design, operational simplicity, and cost-effectiveness make it essential for many rubber manufacturing applications.

Good price  online

Products Details

Home > Products >
Rubber Calender Machine
>
Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length

Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length

Brand Name: Beishun
Model Number: XY-2I360×1200
MOQ: 1set
Price: Negotiable
Packaging Details: 20GP
Payment Terms: T/T,L/C
Detail Information
Place of Origin:
Qingdao
Brand Name:
Beishun
Certification:
ISO/CE
Model Number:
XY-2I360×1200
Cylinder Diameter:
360mm
Customized Services:
Support Customization
Warranty:
3 Years
Power:
Electric
Rollerlength:
1000mm To 3000mm
Rollerdiameter:
200mm To 600mm
Rollersurface:
Smooth Or Patterned
Controlsystem:
PLC Or Manual Control
Roller Diameter:
200-400mm Or Customized
Calendar Machine:
Two Roll Calender Machine
Dimensions:
Varies Depending On Model, Approx. 3000mm X 1500mm X 2000mm
Color:
Customization
About Weight:
4.8t-126t
Roller Working Length:
630(mm)
Colour:
All
Minimum Order Quantity:
1set
Price:
Negotiable
Packaging Details:
20GP
Delivery Time:
45day
Payment Terms:
T/T,L/C
Supply Ability:
20sets/month
Highlight:

360mm Cylinder Diameter Rubber Calender Machine

,

3 Years Warranty Two Roll Calender Machine

,

1000mm to 3000mm Roller Length Double-Roll Rubber Sheet Calender

Product Description
Double-Roll Rubber Sheet Calender

A double-roll calender is a precision machine used in rubber and plastics manufacturing to produce continuous sheets of material with uniform thickness. It features two massive, counter-rotating rolls that process raw rubber compound into smooth, consistent sheets through controlled pressure and shear forces.

Key Components
  • Rolls (Bowls): Precision-machined chilled cast iron cylinders with temperature control capabilities
  • Frame: Heavy-duty structure designed to withstand operational forces
  • Nip Adjustment Mechanism: Hydraulic or electromechanical system for precise gap control
  • Drive System: Powerful motor and gearbox for synchronized roll rotation
  • Auxiliary Equipment: Includes feed conveyors, stock blenders, cooling trains, and wind-up units
Operational Process
  1. Preparation: Rubber compound is pre-warmed and homogenized
  2. Feeding: Material is introduced into the nip between rolls
  3. Calendering: Pressure, shear, and heat transform rubber into uniform sheets
  4. Take-off: Sheet is removed from calender rolls
  5. Cooling: Sheet passes through cooling system to set dimensions
  6. Winding: Finished product is collected in roll form
Performance Characteristics
Advantages Disadvantages
High production speed for large volumes Limited precision compared to 4-roll calenders
Excellent surface finish quality Potential sheet crown effect requiring correction
Simpler design with lower maintenance costs Limited to basic sheeting applications
Comparison with Other Calender Types

Two-Roll Mill: Primarily for mixing and warming, with different roll speeds

Three-Roll Calender: Offers better control and gauge uniformity

Four-Roll Calender: Advanced configuration for precision sheeting and fabric coating

Common Applications
  • Rubber mats and flooring production
  • Gasket and seal manufacturing
  • Industrial rubber sheet production
  • Packing sheet fabrication
  • Intermediate sheets for molding processes
Operational Considerations
  • Precise temperature control for material consistency
  • Accurate parallel nip adjustment across roll width
  • Roll bending compensation for uniform thickness
  • Controlled rubber feed quantity into nip
Double-Roll Rubber Sheet Calender with 360mm Cylinder Diameter 3 Years Warranty and 1000mm to 3000mm Roller Length 0

The double-roll rubber sheet calender is a fundamental industrial machine for efficient, continuous rubber sheet production. While less versatile than more complex calenders, its robust design, operational simplicity, and cost-effectiveness make it essential for many rubber manufacturing applications.