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Rubber Extruder Machine
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EPDM Rubber Granule Production Line with 120mm Screw Diameter, PLC Control, and Electric Heating for High-Quality Rubber Profile Extrusion

EPDM Rubber Granule Production Line with 120mm Screw Diameter, PLC Control, and Electric Heating for High-Quality Rubber Profile Extrusion

Brand Name: Beishun
Model Number: XJP-150/P
MOQ: 1set
Price: Negotiable
Payment Terms: T/T,L/C
Supply Ability: 10sets/month
Detail Information
Place of Origin:
Qingdao
Certification:
CE/ISO9001
Core Components:
PLC, Motor, Pump
Liner Hardness:
950-1000HV
Feeding Type:
Forced Feeding
Screw Diameter:
120mm
Heating System:
Electric Heating
Process Material:
EPDM, NBR, Nature Rubber
Dimension:
2000mm*800mm*1500mm
Temperature Range:
0-300℃
Specification:
Customized
Controlsystem:
PLC Control
Application:
Rubber Profile Extrusion
Waranty:
One Year Life
Heating Method:
Electric
Product Type:
Rubber Extruder
Barrel Material:
Nitrided Steel
Packaging Details:
20GP
Highlight:

120mm Screw Diameter EPDM Extruder

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PLC Control EPDM Rubber Granule Production Line

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Electric Heating Vulcanizing Tank

Product Description
EPDM Rubber Granule Production Line for Sports Surfaces
Complete manufacturing system for producing colored EPDM rubber granules used in high-performance athletic tracks, playground safety surfacing, and multi-sport facilities.
Final Product Characteristics
  • Durable & Elastic: EPDM synthetic rubber with excellent UV, ozone, and weather resistance
  • Vibrant Colors: Wide range of UV-stable pigmented granules
  • Precise Sizing: Consistently graded particles (0.5-1.5mm, 1-3mm, 2-4mm)
  • High Purity: Typically >95% EPDM rubber content
Production Process Flow
Process Stage Equipment & Function
Raw Material Handling Silos, hoppers, automated weighing systems for precise batching
Mixing & Compounding High-speed internal mixers combining EPDM rubber, fillers, plasticizers, and pigment masterbatch
Forming & Shaping Two-roll mills or calenders creating uniform rubber sheets
Vulcanization Continuous vulcanization ovens for polymer cross-linking and curing
Granulation & Sizing Crushers, granulators, and multi-deck vibrating screens for precise particle formation
Quality Control Metal detection, color measurement, and physical property testing
Core Equipment Components
Material Handling & Mixing System
  • Silos and hoppers for EPDM raw materials
  • Precision automated weighing systems
  • High-speed internal mixers (Banbury-type)
Forming & Vulcanization System
  • Two-roll mills and calenders for sheet formation
  • Continuous vulcanization ovens (hot air or microwave)
  • Multi-zone temperature control systems
Granulation & Grading System
  • Primary crushers for sheet breakdown
  • Precision granulators and milling machines
  • Multi-deck vibrating screens and sifters
  • Dust removal systems (cyclone + bag filter)
Quality Control & Packaging
  • Metal detection equipment
  • Automatic packaging scales (25kg bags or big bags)
  • Colorimeters and physical testing laboratories
Key Production Considerations
Recipe Formulation
Critical balance of EPDM polymer, filler loading, and color masterbatch for optimal performance and color fastness
Vulcanization Control
Precise temperature and speed management to prevent under-cure (soft particles) or over-cure (brittle particles)
Particle Geometry
Irregular surface texture for better interlocking in final track surfaces
Environmental Management
Comprehensive dust collection, VOC control, and noise management systems
Production Line Configurations
  • Fully Automatic: Integrated PLC-controlled systems from mixing to palletizing
  • Semi-Automatic: Manual operations at specific stages for medium-scale production
  • Dedicated vs Flexible: Specialized for specific size ranges or adaptable for multiple applications
EPDM Rubber Granule Production Line with 120mm Screw Diameter, PLC Control, and Electric Heating for High-Quality Rubber Profile Extrusion 0
EPDM Rubber Granule Production Line with 120mm Screw Diameter, PLC Control, and Electric Heating for High-Quality Rubber Profile Extrusion 1
Production Capacity: Systems available from 500kg/hr to 2,000kg/hr with significant space and power requirements for full-scale operation.