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Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine For Rubber Gasket

Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine For Rubber Gasket

Brand Name:	Beishun
Model Number:	XPK-600*600mm
MOQ:	1set
Price:	Negotiable
Payment Terms:	T/T,L/C
Supply Ability:	30sets

Detail Information

Product Description

Detail Information

Place of Origin:

Qingdao

Certification:

ISO/CE

Heating Plate:

450*450mm

Plunger Stroke:

300mm Or Customized

Plunger Diameter:

φ360mm

Type:

PLC Control

Plc:

Mitushibi, Siemens .

Customized Services:

Support Customization

Cylinder Stroke:

400

Plunger Material:

Chilled Cast Iron

Vulcanizing Temperature:

200℃

Hydraulic System:

Oil Pump

Electric Parts:

Schneider

Layer No:

Control Method:

PLC Control

Packaging Details:

Wooden box/20GP/40GP

Highlight:

Mold Rubber Vulcanizing Press Machine

Semi-Automatic Rubber Vulcanizing Press Machine

2RT Rubber Vulcanizing Press Machine

Product Description

Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine

This semi-automatic vulcanizing press machine is specifically designed for manufacturing rubber gaskets and various silicone products through precise vulcanization and molding processes.

Product Overview

The silicone vulcanizer is essential equipment for processing silicone products, primarily used for vulcanization and molding. It transforms silicone's molecular structure from linear to network-like, significantly enhancing physical properties including strength, elasticity, and wear resistance.

Key Components & Features

Hot Plate: Provides precise vulcanization temperature with accuracy up to ±1℃ - ±3℃
Pressure System: Applies adjustable pressure to ensure even mold filling
Control System: Automatically controls temperature, pressure, and time parameters
High Efficiency: Rapid vulcanization process suitable for mass production
Quality Assurance: Consistent product quality with reduced defect rates
Versatile Applications: Processes various silicone products including buttons, sealing rings, and toys

Working Principle

The vulcanization process involves applying controlled temperature and pressure to silicone materials for specific durations, enabling chemical reactions that form cross-linked molecular structures.

Process Stages:

Heating: Activates silicone molecular chains and vulcanizer decomposition
Pressurization: Eliminates air bubbles and compacts silicone in molds
Vulcanization Reaction: Forms cross-linked network structure for enhanced properties
Insulation & Pressure Maintenance: Ensures complete vulcanization
Cooling & Demolding: Hardens products for easy removal from molds

Technical Specifications

Type	Total Pressure (MN)	Plate Size (mm)	Daylight (mm)	Layer NO.	Piston Stroke (mm)	Plate Unit Area Pressure	Main Motor Power (kw)	Overall Dimension (L×W×H mm)	Weight (kg)
XLB-DQ1200×1200×2	315t	1200×1200	200	2	400	22	3	1685×1320×2450	9500
XLB-DQ1300×2000×1	560t	1300×2000	400	1	400	21.5	8	2000×1860×2500	17000
XLB-Q1200×2500×1	750t	1200×2500	400	1	400	25	9.5	2560×1700×2780	20000
XLB-Q1500×2000×1	1000t	1500×2500	400	1	400	33.5	11	2810×1550×3325	24000
XLB-Q2000×3000×1	1800t	2000×3000	400	1	400	30	26	2900×3200×2860	66000
XLB-Q1400×5700×1	2800t	1400×5700	400	1	400	35	43.5	2400×5800×3600	110000

Common Faults & Solutions

Heating System Issues:

Temperature Control Problems: Damaged sensors or controller errors causing over/under-vulcanization
Uneven Heating: Damaged heating elements leading to inconsistent product properties

Pressure System Issues:

Insufficient Pressure: Hydraulic pump failures or seal leaks affecting mold filling
Unstable Pressure: Faulty pressure valves or sensors causing product inconsistencies

Mechanical Issues:

Mold Closing Problems: Worn guide rods or improper mold installation
Difficult Demolding: Stuck components or failed ejection mechanisms

Electrical System Issues:

Startup Failures: Power issues or damaged control components
Control System Errors: PLC program issues affecting process parameters

Product Images

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Rubber Vulcanizing Press Machine

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Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine For Rubber Gasket

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