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Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine For Rubber Gasket
Product Summary
Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine This semi-automatic vulcanizing press machine is specifically designed for manufacturing rubber gaskets and various silicone products through precise vulcanization and molding processes. Product Overview The silicone vulcanizer is ...
Basic Properties
Place of Origin:
Qingdao
Brand Name:
Beishun
Certification:
ISO/CE
Model Number:
XPK-600*600mm
Trading Properties
Minimum Order Quantity:
1set
Price:
Negotiable
Payment Terms:
T/T,L/C
Supply Ability:
30sets
Product Description
Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine
This semi-automatic vulcanizing press machine is specifically designed for manufacturing rubber gaskets and various silicone products through precise vulcanization and molding processes.
Product Overview
The silicone vulcanizer is essential equipment for processing silicone products, primarily used for vulcanization and molding. It transforms silicone's molecular structure from linear to network-like, significantly enhancing physical properties including strength, elasticity, and wear resistance.
Key Components & Features
- Hot Plate: Provides precise vulcanization temperature with accuracy up to ±1℃ - ±3℃
- Pressure System: Applies adjustable pressure to ensure even mold filling
- Control System: Automatically controls temperature, pressure, and time parameters
- High Efficiency: Rapid vulcanization process suitable for mass production
- Quality Assurance: Consistent product quality with reduced defect rates
- Versatile Applications: Processes various silicone products including buttons, sealing rings, and toys
Working Principle
The vulcanization process involves applying controlled temperature and pressure to silicone materials for specific durations, enabling chemical reactions that form cross-linked molecular structures.
Process Stages:
- Heating: Activates silicone molecular chains and vulcanizer decomposition
- Pressurization: Eliminates air bubbles and compacts silicone in molds
- Vulcanization Reaction: Forms cross-linked network structure for enhanced properties
- Insulation & Pressure Maintenance: Ensures complete vulcanization
- Cooling & Demolding: Hardens products for easy removal from molds
Technical Specifications
| Type | Total Pressure (MN) | Plate Size (mm) | Daylight (mm) | Layer NO. | Piston Stroke (mm) | Plate Unit Area Pressure | Main Motor Power (kw) | Overall Dimension (L×W×H mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| XLB-DQ1200×1200×2 | 315t | 1200×1200 | 200 | 2 | 400 | 22 | 3 | 1685×1320×2450 | 9500 |
| XLB-DQ1300×2000×1 | 560t | 1300×2000 | 400 | 1 | 400 | 21.5 | 8 | 2000×1860×2500 | 17000 |
| XLB-Q1200×2500×1 | 750t | 1200×2500 | 400 | 1 | 400 | 25 | 9.5 | 2560×1700×2780 | 20000 |
| XLB-Q1500×2000×1 | 1000t | 1500×2500 | 400 | 1 | 400 | 33.5 | 11 | 2810×1550×3325 | 24000 |
| XLB-Q2000×3000×1 | 1800t | 2000×3000 | 400 | 1 | 400 | 30 | 26 | 2900×3200×2860 | 66000 |
| XLB-Q1400×5700×1 | 2800t | 1400×5700 | 400 | 1 | 400 | 35 | 43.5 | 2400×5800×3600 | 110000 |
Common Faults & Solutions
Heating System Issues:
- Temperature Control Problems: Damaged sensors or controller errors causing over/under-vulcanization
- Uneven Heating: Damaged heating elements leading to inconsistent product properties
Pressure System Issues:
- Insufficient Pressure: Hydraulic pump failures or seal leaks affecting mold filling
- Unstable Pressure: Faulty pressure valves or sensors causing product inconsistencies
Mechanical Issues:
- Mold Closing Problems: Worn guide rods or improper mold installation
- Difficult Demolding: Stuck components or failed ejection mechanisms
Electrical System Issues:
- Startup Failures: Power issues or damaged control components
- Control System Errors: PLC program issues affecting process parameters
Product Images
Product Details
Highlight:
Mold Rubber Vulcanizing Press Machine
,Semi-Automatic Rubber Vulcanizing Press Machine
,2RT Rubber Vulcanizing Press Machine
Heating Plate:
450*450mm
Plunger Stroke:
300mm Or Customized
Plunger Diameter:
φ360mm
Type:
PLC Control
Plc:
Mitushibi, Siemens .
Customized Services:
Support Customization
Cylinder Stroke:
400
Plunger Material:
Chilled Cast Iron
Vulcanizing Temperature:
200℃
Hydraulic System:
Oil Pump
Electric Parts:
Schneider
Layer No:
4
Control Method:
PLC Control
Mr. Alexey Pan
General Manager
- Email: info@beishunchina.com
- Tel: +86 15154222850
- WhatsApp: 8615154222850
-
WeChat:
Beishunrubbermachine
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