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EPDM Vulcanizing Press Machine with 1500mm x 1500mm Plate Size 500T Total Pressure and PLC or Manual Automatic Grade
Product Summary
EPDM Vulcanizing Press Machine / EPDM Rubber Sheet Making Machine Our EPDM Rubber Sheet Making Machine represents a complete production line solution for manufacturing high-quality EPDM sheets used in roofing, pond liners, gaskets, and automotive seals. This sophisticated system transforms raw ...
Basic Properties
Place of Origin:
Qingdao
Brand Name:
Beishun
Certification:
ISO/CE
Model Number:
XLB-1000×1000/5.0MN
Trading Properties
Minimum Order Quantity:
1set
Price:
Negotiable
Payment Terms:
T/T,L/C
Supply Ability:
50set/year
Product Description
EPDM Vulcanizing Press Machine / EPDM Rubber Sheet Making Machine
Our EPDM Rubber Sheet Making Machine represents a complete production line solution for manufacturing high-quality EPDM sheets used in roofing, pond liners, gaskets, and automotive seals. This sophisticated system transforms raw materials into finished products through a carefully engineered multi-stage process.
Core Production Line Stages & Machinery
1. Raw Material Preparation & Mixing
The process begins with precise weighing of EPDM raw polymer, carbon black, oils, plasticizers, curing agents, and other additives. These materials are then loaded into specialized mixing equipment.
- Primary Machinery: Weighing Scale, Internal Mixer (Banbury Mixer) or Open Two-Roll Mill
- Process: Intensive batch mixing ensures uniform compound distribution, with the two-roll mill also serving to sheet out the mixed material
2. Sheet Formation / Calendering
This critical stage shapes the mixed compound into continuous, uniform sheets using two primary methods:
A. Calender Line - Ideal for consistent, wide, thin-to-medium thickness sheets
- Key Equipment: Multi-roll Calender (L-Type, Z-Type, or Inclined Z-Type)
- Features: Precision-heated rolls with adjustable gap control for thickness determination
- Supporting Systems: Feed conveyor, roll heating/cooling systems, liner application unit
- Reinforcement: For roofing membranes, includes polyester or fiberglass scrim insertion and lamination capabilities
B. Extrusion Line with Calendar or Roller Die - Suitable for thicker sheets or continuous vulcanization
- Key Equipment: Rubber Extruder with wide flat die (sheet die or T-die)
- Downstream Processing: Calender rolls or polishing roller train for final thickness calibration and surface finishing
3. Vulcanization (Curing)
EPDM undergoes vulcanization to develop its essential elastic properties, with method selection based on product requirements:
- Rotary Hot Air Vulcanizer (Continuous): Sheet travels through multi-zone heated oven on conveyor system - ideal for continuous roofing membrane production
- Press Vulcanization (Batch): Cut sheets cured in Flat-Bed Platen Press between heated plates - suitable for thicker sheet goods
- Autoclave (Batch): Steam-heated pressure vessel curing for drum-wrapped or tray-placed sheets
4. Cooling, Inspection & Winding/Cutting
- Cooling: Large water-cooled drums rapidly reduce sheet temperature
- Quality Control: Backlit inspection conveyor enables thorough defect detection
- Finishing: Center-surface winders for roll production or traveling cutter/guillotine for sheet lengths
Types of EPDM Sheet Production Lines
Reinforced EPDM Roofing Membrane Line
- Production Flow: Mixing → Calender (top/bottom layers) → Scrim insertion/lamination → Continuous Rotary Vulcanizer → Cooling → Inspection → Winding
- Key Feature: Integrated fabric reinforcement with precise thickness control for superior waterproofing performance
Non-Reinforced EPDM Sheet Line
- Applications: Gaskets, seals, pond liners
- Production Flow: Mixing → Calendering or Extrusion → Continuous or Batch Vulcanization → Cooling → Winding/Cutting
- Surface Options: Smooth or textured finishes available
EPDM Sponge/Closed-Cell Foam Sheet Line
- Specialization: Modified equipment with blowing agent compounds
- Vulcanization: Critical foaming control using double-band press (Lauffer press) or precision autoclave for uniform cell structure
Key Selection Considerations
- Output Capacity: Production volume requirements (kg/hr or meters/day)
- Sheet Specifications: Width (1m to 2m+), thickness range (0.5mm to 12mm), surface finish requirements
- Reinforcement Needs: Fabric feed and lamination system requirements
- Vulcanization Method: Continuous vs. Batch processing based on product type and investment parameters
- Automation Level: Options from manual control to full PLC/Siemens systems with automatic thickness gauging and feedback
- Budget Planning: Comprehensive capital investment analysis for complete production line solutions
Global Machinery Suppliers
We work with leading international manufacturers to provide optimal EPDM sheet production solutions:
- Premium European: Troester (Germany), Comerio Ercole (Italy), REP (France)
- Advanced Asian: Mitsubishi Heavy Industries (Japan)
- Established Manufacturers: Dalian Rubber & Plastics Machinery Co., Ltd. (China), Qingdao Yiyuan Environmental Technology Co., Ltd. (China)
Note: Comprehensive due diligence recommended for supplier selection
An EPDM Rubber Sheet Making Machine represents a sophisticated production system where configuration depends entirely on sheet type (reinforced vs. pure, solid vs. foam), quality standards, and production volume requirements. Define your precise product specifications to guide optimal machinery selection.
Product Details
Highlight:
1500mm x 1500mm Plate Size EPDM Vulcanizing Press Machine
,500T Total Pressure EPDM Rubber Sheet Making Machine
,PLC or Manual Automatic Grade Rubber Vulcanizing Press Machine
Key Word:
Curing Press
Automatic Grade:
PLC Or Manual
Service Overseas:
Offer
Structure:
Frame Structure Type
Cooling System:
Water Cooling
Hydraulic Unit:
Rexroth, Huade, Yuken, Seven Ocean
Vulcanizing Time:
0-999s
Machine Type:
Hydraulic / Mechanical
Total Pressure:
500T
Heating Type:
Electrical Or Oil Or Steam
Plate Size:
1500mm X 1500mm
Piston Stocke:
250mm Or Customized
Layer No:
1
Plunger Diameter:
φ360mm
Working Layer:
4
Mr. Alexey Pan
General Manager
- Email: info@beishunchina.com
- Tel: +86 15154222850
- WhatsApp: 8615154222850
-
WeChat:
Beishunrubbermachine
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