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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber
Product Summary
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production What is an F-Type 3-Roll Calender? The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the ...
Basic Properties
Place of Origin:
Qingdao
Brand Name:
Beishun
Certification:
ISO/CE
Model Number:
XY-3I/450×1400
Trading Properties
Minimum Order Quantity:
1set
Price:
Negotiable
Payment Terms:
L/C,T/T,Western Union
Supply Ability:
20sets
Product Description
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?
The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.
Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
- Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
- Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
- Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
- Specialized for Friction Coating and Topping processes
- Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
- Speed differential between rolls forces rubber penetration into fabric weave
- Bottom nip allows lamination of additional rubber layers or final sizing
- Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
- Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
- Hot rolls maintain compound viscosity for processing
- Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
- Heavy-duty frame withstands significant separating forces
- Variable-speed motors enable precise roll speed and friction ratio control
- Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
| Model | Roller Dia * Length (mm) | Mid-Roller Liner Speed (m/min) | Calendaring Width (mm) |
|---|---|---|---|
| XY-3I1120 | 360*1120 | 7.5-22.5 | 900 |
| XY-3L1120 | 360*1120 | 2-20 | 900 |
| XY-3I1400 | 400*1400 | 8.8-26.39 | 1200 |
| XY-3I1450 | 450*1450 | 2.5-25 | 1225 |
| XY-3F1600 | 510*1600 | 2.5-25 | 1375 |
| XY-3F1520 | 560*1520 | 1.5-15 | 1200 |
| XY-3F1830 | 610*1730 | 4.5-45 | 1500 |
| XY-3F2540 | 810*2540 | 3-30 | 2300 |
| XY-3F3400 | 900*3400 | 0.54-5.4 | 3200 |
| XY-4F1120 | 360*1120 | 7-21 | 900 |
| XY-4F1400 | 400*1400 | 8.8-26.39 | 1200 |
| XY-4Γ1600 | 560*1600 | 3.5-30 | 1400 |
Typical Process Flow
- Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
- Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
- Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
- Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
- Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
- Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
- Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?
This system uniquely combines three critical functions in one continuous process:
- Precision sheeting with exceptional thickness uniformity
- Superior fabric coating capability for strong, void-free bonds
- Efficient laminating of multiple rubber and fabric layers
The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.
Product Details
Highlight:
500mm Cylinder Diameter Rubber Calender Machine
,10kW Power 3-Roll Calender
,1000mm Roll Length F-Type Calender
Piston:
Chilled Cast Iron HS 72-75 Hardness
Unit Area Pressure:
21kg/cm2
Automatic Grade:
PLC Or Manual
Cylinder Diameter:
500mm
Packing:
FCL/LCL
Structure:
Column/ Frame
Stroke:
300mm
Condition:
New
Working Layer:
1，2，4
Working Layer:
As Your Requirements
Usage:
For Making Bigger Rubber Products
Voltage:
220V
Cylinder Stroke:
Customized
Type:
Column
Power:
10kW
Number Of Rollers:
Three
Core Components:
PLC, Engine, Bearing, Gear, Pump
Roll Length:
1000mm
Heating Method:
Electric
Cooling System:
Optional
Roll Surface Hardness:
HS72-75
Roll Material:
Chilled Cast Iron
Guarantee Period:
12 Months
Roller Material:
Nylon/Steel/Chilled Cast Iron
Roller:
Alloy Chilled Cast Iron
Max Pressure:
10MPa
Warranty:
5years
Vacuum System:
Optional
Colour:
All
Mr. Alexey Pan
General Manager
- Email: info@beishunchina.com
- Tel: +86 15154222850
- WhatsApp: 8615154222850
-
WeChat:
Beishunrubbermachine
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